Automated assembly and testing production line Provide turnkey projects for customers with variety of automated production system,enhance the competitiveness.

JINGGONG automated assembly and testing production line use high technology to modify traditional industries. Considering the customer's overall layout, logistics, equipment, etc., the use of standardized, modular design, selection of a variety of assembly robot, manipulator, realize parts automatic feeding, automatic assembly, automatic detection, automatic marking, automatic packaging assembly process automation, using computer network communications, online monitoring, data management functions and management of process automation.
Being an excellent system integrator, JINGGONG ROBOTICS designs and manufactures automatic assembly equipment for clients according to their particular assembly process.
 

The whole automated assembly & testing production line include the following parts:

1.Automatic assembly
2.Automatic transportation technology 
3.Automatic  testing technology

1.Automatic assembly


The conventional assembly technology consists of material shelf, workstation and manual connection, our robot can provide optimized solution based on the existing condition, adopt robot to replace manual work, to realize the automatic assembly.

2.Automatic transportation technology


During the process for the parts, there’s plenty of transferring work, nowadays, it needs lots of workers to finish this job, our robot design and manufacture automate equipment to replace the labor according to customer’s requirement.


3.Automatic testing technology


JINGGONG ROBOTICS dedicates to introducing the latest International advanced sensor technology and control technology, and not only providing high quality machine safety, machine vision, and industrial sensor products for automated factories, but also providing integrated professional technical services such as evaluation & training, technical consultation, system design, installation and debugging.

Our design R&D department is dedicated in the pursuit of innovation and superior quality and focus mainly in the development, design, testing of assembly lines for automotive parts and components. We keep providing advanced system solutions for inspection and assembly of components and parts such as transmission shafts, retarders, airbag systems, windshield wipers, safety seats, intake manifold inspection and assembly, as well as other parts and components.

Case 1 Detection system


1.1 Task: Automatic assembly and testing of the oil supply system


Solution: A four-axis robot with automatic feeding and assembly detection unit
Cycle time: 6.5 sec./pc
Main steps:
• Automatic feeding
• Assembly and connection
• Quantitative press
• CCD image
• Air tightness test
• Oil performance test
• Laser marking
• Tray packaging
• Data collection
• Quality traceability


1.2 Task: Air conditioning controller test

Solution: 6 station with a robot
Cycle time: 30 sec./pc
Main steps:
• Torque test
• Location distance test
• Operational tests
• Robot integration
• Electrical performance test
• Data collection
• On-site analysis
• Quality traceability


1.3 Task: Servo motor automatic assembly unit


Solution: 3 sets of 6-axis robots with
assembly station and WT transmission
system
Cycle time: 10 sec./pc
• Stack technology
• Tray technology
• Robot assembly
• Clean
• Noise test
• Flux test
• Voltage / current test
• Data collection
• Adaptive flexible production
• Quality traceability


1.4 Task: hydraulic switch assembly

Solution: consists of two four-axis
robots with WT transmission system
Cycle time: 4 sec./pc
Main steps:
• Automatic feeding
• Connect
• O-ring assembly
• Blocking
• Cleaning
• Air tightness test
• Tray packaging
• Laser marking
• Data collection
• Quality traceability


CASE 2 Assembly System


2.1 Task: constant speed drive shaft assembly line


Solution: VL section automatic feeding with
automatic assembly and drive shaft assembly
transmission
Time: 30 sec./pc
Main steps:
• Two robots loading parts
• Rubber sheathed automatic assembly
• Real axis automatically labeled and transmitted
• VL shaft is automatically assembled
• Drive shaft assembly
• Drive shaft automatic clamp
• The VL section is automatically pressurized
• VL section automatic transmission line
• Quality traceability


2.2 Task: Brake assembly line


Solution: 16 automatic modules, as well
as two pre-installed modules, a test module
with WT transmission line
Time: 6 sec./pc
Main steps:
• Automatic feeding
• Laser welding
• Quantitative filling
• Fireworks treatment
• Surface treatment
• Multi-layer injection molding
• Electronic testing
• Inkjet logo
• Data collection
• Quality traceability


2.3 Task: retarder assembly


Solution: 16 automatic modules, as
well as two pre-installed modules, a test
module with WT transmission line
combination to complete
Time: 30 sec./pc
Main steps:
• Two robots loading parts
• Pre-loaded double end studs
• Stator assembly
• Rotor assembly
• Drive shaft assembly
• Auxiliary bracket installation
• Quality traceability